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Yarn intake
PE and PP yarns arrive with supplier data. Dtex, colour and UV package are checked against the approved sheet before the creel is loaded.
Dtex check Colour match
Process sheet
Manufacturing
How a roll of artificial grass is made: from yarn intake through tufting, coating, inspection and export packing — and what is checked at each stage.
Overview
One line, one specification, one responsible team
Our Manufacturing Capabilities
With over 15 years of experience in agricultural spraying equipment, AgroSpray operates a modern 45,000 m² production facility with more than 300 skilled workers and a monthly capacity of 150,000 sprayers.
Production Lines
Plastic molding: in-house injection and blow molding of UV-resistant HDPE tanks from 1L to 25L.
Pump assembly: automated lines for diaphragm and plunger pumps with 100% pressure testing.
Battery packs: certified 12V lithium battery production with charge-discharge cycle testing.
Final assembly: six assembly lines with in-line leakage and spray pattern inspection.
Quality Control
Our ISO 9001 quality system covers incoming material inspection, in-process checks and pre-shipment testing. Every sprayer is pressure tested and leak tested before packing, and batch samples undergo endurance testing in our laboratory.
R&D and Customization
Our engineering team develops new models every year and supports OEM/ODM projects from drawing to mass production, including custom molds, logos, colors and packaging designed for your market.
We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.
Inspection Every roll
Traceability Batch on label
Documents Per shipment
Production sequence
Six stages, each with a check point
Tufting
Yarn is tufted into the primary backing at the specified gauge and stitch rate. Pile height and stitch count are measured at the start of every roll.
Gauge Stitch rate Pile height
Backing & coating
Latex or PU is applied to lock the tufts, then cured. Coating weight and tuft bind are sampled per batch.
Tuft bind Coating weight
Drainage & finishing
Drainage holes are punched, edges trimmed and the pile brushed to stand. Width and hole pattern are verified.
Roll width Hole pattern
Inspection
Each roll is inspected on the table for missing tufts, streaks and colour variation, and the results are logged against the batch number.
Visual Batch log
Packing & export
Rolls are wound on cores, wrapped and labelled with product code, batch and dimensions, then loaded with a packing list and the documents your destination requires.
Label Packing list
Capabilities
Solutions What can be adjusted for your project
Pile height & density From short putting-green pile to long landscape pile; stitch rate tuned to the use.
Colour programme Two- to four-tone greens, brown or beige thatch, and coloured yarns for lines and play areas.
Backing system Latex or PU coating, single or double primary backing, drainage pattern to suit the base.
Roll format Standard 2 m and 4 m widths; lengths and cut pieces agreed per order.
Private label Roll labels, sample books and datasheets prepared under your brand for distributors.
Test reports Third-party testing can be arranged for tender requirements; ask for the list of available reports.
Plates
Factory and field
Want to see the line running?
We arrange live video walk-throughs for buyers who cannot visit — send your preferred time zone and the products you are interested in.