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Manufacturing

Every switch is built, tested and traced under one roof

Stamping, silver-contact brazing, mechanism assembly, controller SMT and 100 % end-of-line testing — with serial-number traceability for every ATS that leaves the plant.

Annual capacity 300,000 units
In-house component share 85 %
On-time delivery (12 mo.) 98.6 %
Field failure rate < 0.2 %
Production flow

Seven stations, one traceable serial number

  1. 01

    Incoming inspection

    Copper, silver alloy and engineering plastics checked against material certificates.

  2. 02

    Stamping & plating

    Progressive dies form busbars and contact carriers; silver plating in-house.

  3. 03

    Contact brazing

    Automated induction brazing of AgSnO₂ contact tips with 100 % vision check.

  4. 04

    Mechanism assembly

    Torque-controlled stations build the double-throw mechanism and interlock.

  5. 05

    Controller SMT

    Own SMT line with AOI and burn-in for ATS controllers and HMI boards.

  6. 06

    End-of-line test

    Dielectric, transfer-time, contact resistance and 50-cycle functional test on every unit.

  7. 07

    Export packing

    Serial label, test report and manual packed; ISPM-15 plywood for ocean freight.

Accredited in-house test laboratory
Accredited in-house test laboratory
Quality & testing

What we test before you ever see the switch

Our Manufacturing Capabilities

With over 15 years of experience in agricultural spraying equipment, AgroSpray operates a modern 45,000 m² production facility with more than 300 skilled workers and a monthly capacity of 150,000 sprayers.

Production Lines

  • Plastic molding: in-house injection and blow molding of UV-resistant HDPE tanks from 1L to 25L.

  • Pump assembly: automated lines for diaphragm and plunger pumps with 100% pressure testing.

  • Battery packs: certified 12V lithium battery production with charge-discharge cycle testing.

  • Final assembly: six assembly lines with in-line leakage and spray pattern inspection.

Quality Control

Our ISO 9001 quality system covers incoming material inspection, in-process checks and pre-shipment testing. Every sprayer is pressure tested and leak tested before packing, and batch samples undergo endurance testing in our laboratory.

R&D and Customization

Our engineering team develops new models every year and supports OEM/ODM projects from drawing to mass production, including custom molds, logos, colors and packaging designed for your market.

We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.

  • Short-circuit withstand to 100 kA
  • Mechanical endurance 10,000+ cycles
  • Temperature rise & dielectric
  • Salt-spray & IP/NEMA enclosure tests
  • EMC per IEC 61000 for controllers
  • Transfer-time verification per unit
Capabilities

Standard programme and custom engineering

Standard programme

  • Automatic transfer switches 63–3200 A, 2/3/4-pole
  • Manual changeover switches and load-break isolators
  • ATS controllers with Modbus RTU/TCP, RS485, Ethernet
  • Enclosed ATS in IP54/IP65 and NEMA 1/3R/4X

Custom & OEM

  • Bypass-isolation and closed-transition configurations
  • Service-entrance rated assemblies for North America
  • Private-label firmware, HMI and nameplates
  • Generator-set integration kits for OEMs
See where our switches work

Hospitals, data centres, telecom, water treatment and commercial buildings.

Solutions
30 A – 4000 A Transfer switch ratings in one range
UL · CE · CSA Third-party listed for EU & North America
15-day lead time On standard configurations, ex-works
Application engineering Sizing, drawings & controller setup support
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