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Mixing and blending
Active dispensing, mixing and in-process concentration checks on every blending batch.
Inside the plant
Manufacturing
Blending, filling, batch analysis and label control handled in our own plant before every consignment is packed.
Our Manufacturing Capabilities
With more than 15 years of experience in agricultural inputs, Hygeia operates a modern production and packing facility with dedicated lines for liquid and solid formulations and a monthly capacity of over 2,000 tonnes.
Production Lines
Liquid blending: stainless steel reactors for suspension concentrates, emulsifiable concentrates and soluble liquids, with in-line filtration.
Solid blending: ribbon and paddle mixers for wettable powders, water-dispersible granules and compound fertilizers, with high-tower granulation for NPK.
Filling and packing: automated lines for 100 ml to 1 L bottles, 5 L to 20 L drums, 200 L drums and 5 kg to 25 kg bags, plus 500 kg and 1000 kg jumbo bags.
Own-label packaging: your artwork, pack sizes and coding, run as a dedicated batch to avoid cross-contamination.
Quality Control
Our ISO 9001 quality system covers incoming raw material inspection, in-process checks and pre-shipment testing. Every batch is analysed for active content, moisture, pH and impurities in our laboratory, and a certificate of analysis is issued with the shipment.
Research and Development
Our technical team develops and adapts formulations every year and supports OEM and ODM projects from specification to mass production, including custom concentrations, pack sizes and label artwork for your market.
We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.
What happens before an order leaves
Batch analysis
Every batch is assayed for active content, pH and physical stability before it is released.
Compatibility checks
Tank-mix compatibility and dilution stability are confirmed, so mixing faults show up here and not in the sprayer.
Filling and packing
Fill accuracy, closure integrity, hazard labelling and pallet patterns prepared for the shipping route.
Documents
Safety data sheet, batch analysis, label artwork and safety notes packed with the consignment.
Production lines
Three lines, one batch
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Filling and capping
Filling lines, capping, labelling and the final packing of the complete batch.
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Quality control
Batch release testing, physical stability checks, label control and final inspection.
Checks before packing
- Active content and efficacy Active ingredient concentration and biological efficacy verified against the specification
- Filling and closures Fill accuracy, closure integrity and seal performance checked batch by batch
- Physical stability Storage stability, suspension and emulsion behaviour suited to the formulation type
- Labels and documents Label text, hazard pictograms, safety data sheets and certificates confirmed against the order
Want the batch record for a specific formulation?
Send the formulation and the destination market and we reply with the current specification and lead time.