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Inside the workshops

Manufacturing

Timber, textile and moulding lines under one roof, with an accredited toy-safety lab at the centre. Here is how a design becomes a shelf-ready toy.

Wood shop

CNC, turning, sanding and water-based finishing for beech, maple and rubberwood.

Soft-toy studio

Pattern making, embroidery and stuffing lines for plush and organic cotton dolls.

Silicone & moulding

Food-grade silicone teethers and bath toys, tooling built in-house.

Safety lab

Mechanical, flammability and chemical screening to EN 71, ASTM F963 and CPSIA.

The process

From brief to boxed toy in six steps

01

Design and risk assessment

Our designers translate your brief into play-tested concepts, then the safety team reviews every edge, gap and finish against the target market standards before tooling begins.

  • Age grading and hazard review on day one
  • CAD and 3D-printed proofs within two weeks
02

Materials sourcing

FSC-certified timber, GOTS organic cotton and food-grade silicone from audited suppliers. Every incoming lot is checked and traceable to the finished carton.

  • Material declarations supplied with each order
  • Water-based, EN 71-3 compliant paints and lacquers
03

Sampling

Pre-production samples are built on the actual line, sent to you for approval and, when you are ready, to an accredited lab for a full test report.

  • Golden sample sealed for production reference
  • Third-party test report before mass production
04

Production and in-line QC

Dedicated lines per material, with checkpoints at cutting, assembly and finishing. Torque, pull and drop tests are logged per batch.

  • Hourly line checks, AQL 2.0 final inspection
  • Batch traceability printed on every carton
05

Packaging and retail readiness

Retail boxes, gift wraps and e-commerce mailers designed with your artwork, in the languages your markets need, with the right warnings and marks.

  • CE / UKCA / CPSIA labelling handled for you
  • Plastic-free packaging options
06

Shipping and documents

Consolidated or full containers to EU and US ports, with declarations of conformity, test reports and technical files delivered ahead of the goods.

  • EU and US authorised representative support
  • Pre-shipment inspection reports shared before departure
Quality checkpoints

What we test, and when

Certificate
Stage Checks Standard / method Record
Incoming materials Moisture, hardness, colour fastness, certificates Supplier COA, spot lab test Lot record
In-line Dimensions, small parts, sharp edges, seam strength EN 71-1 / ASTM F963 mechanical Hourly checklist
Finishing Coating adhesion, migration screening, odour EN 71-3, CPSIA lead & phthalates Batch report
Final Function, labelling, packaging drop test AQL 2.0, ISTA 3A Inspection report
On the floor

A look inside

Our Manufacturing Capabilities

With over 15 years of experience in agricultural spraying equipment, AgroSpray operates a modern 45,000 m² production facility with more than 300 skilled workers and a monthly capacity of 150,000 sprayers.

Production Lines

  • Plastic molding: in-house injection and blow molding of UV-resistant HDPE tanks from 1L to 25L.

  • Pump assembly: automated lines for diaphragm and plunger pumps with 100% pressure testing.

  • Battery packs: certified 12V lithium battery production with charge-discharge cycle testing.

  • Final assembly: six assembly lines with in-line leakage and spray pattern inspection.

Quality Control

Our ISO 9001 quality system covers incoming material inspection, in-process checks and pre-shipment testing. Every sprayer is pressure tested and leak tested before packing, and batch samples undergo endurance testing in our laboratory.

R&D and Customization

Our engineering team develops new models every year and supports OEM/ODM projects from drawing to mass production, including custom molds, logos, colors and packaging designed for your market.

We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.

Visit or video call

See the lines for yourself

Book a factory tour or a live video walk-through with our production team, then start sampling.

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