Manufacturing
Timber, textile and moulding lines under one roof, with an accredited toy-safety lab at the centre. Here is how a design becomes a shelf-ready toy.
Wood shop
CNC, turning, sanding and water-based finishing for beech, maple and rubberwood.
Soft-toy studio
Pattern making, embroidery and stuffing lines for plush and organic cotton dolls.
Silicone & moulding
Food-grade silicone teethers and bath toys, tooling built in-house.
Safety lab
Mechanical, flammability and chemical screening to EN 71, ASTM F963 and CPSIA.
From brief to boxed toy in six steps
Design and risk assessment
Our designers translate your brief into play-tested concepts, then the safety team reviews every edge, gap and finish against the target market standards before tooling begins.
- Age grading and hazard review on day one
- CAD and 3D-printed proofs within two weeks
Materials sourcing
FSC-certified timber, GOTS organic cotton and food-grade silicone from audited suppliers. Every incoming lot is checked and traceable to the finished carton.
- Material declarations supplied with each order
- Water-based, EN 71-3 compliant paints and lacquers
Sampling
Pre-production samples are built on the actual line, sent to you for approval and, when you are ready, to an accredited lab for a full test report.
- Golden sample sealed for production reference
- Third-party test report before mass production
Production and in-line QC
Dedicated lines per material, with checkpoints at cutting, assembly and finishing. Torque, pull and drop tests are logged per batch.
- Hourly line checks, AQL 2.0 final inspection
- Batch traceability printed on every carton
Packaging and retail readiness
Retail boxes, gift wraps and e-commerce mailers designed with your artwork, in the languages your markets need, with the right warnings and marks.
- CE / UKCA / CPSIA labelling handled for you
- Plastic-free packaging options
Shipping and documents
Consolidated or full containers to EU and US ports, with declarations of conformity, test reports and technical files delivered ahead of the goods.
- EU and US authorised representative support
- Pre-shipment inspection reports shared before departure
What we test, and when
| Stage | Checks | Standard / method | Record |
|---|---|---|---|
| Incoming materials | Moisture, hardness, colour fastness, certificates | Supplier COA, spot lab test | Lot record |
| In-line | Dimensions, small parts, sharp edges, seam strength | EN 71-1 / ASTM F963 mechanical | Hourly checklist |
| Finishing | Coating adhesion, migration screening, odour | EN 71-3, CPSIA lead & phthalates | Batch report |
| Final | Function, labelling, packaging drop test | AQL 2.0, ISTA 3A | Inspection report |
A look inside
Our Manufacturing Capabilities
With over 15 years of experience in agricultural spraying equipment, AgroSpray operates a modern 45,000 m² production facility with more than 300 skilled workers and a monthly capacity of 150,000 sprayers.
Production Lines
Plastic molding: in-house injection and blow molding of UV-resistant HDPE tanks from 1L to 25L.
Pump assembly: automated lines for diaphragm and plunger pumps with 100% pressure testing.
Battery packs: certified 12V lithium battery production with charge-discharge cycle testing.
Final assembly: six assembly lines with in-line leakage and spray pattern inspection.
Quality Control
Our ISO 9001 quality system covers incoming material inspection, in-process checks and pre-shipment testing. Every sprayer is pressure tested and leak tested before packing, and batch samples undergo endurance testing in our laboratory.
R&D and Customization
Our engineering team develops new models every year and supports OEM/ODM projects from drawing to mass production, including custom molds, logos, colors and packaging designed for your market.
We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.
See the lines for yourself
Book a factory tour or a live video walk-through with our production team, then start sampling.