Manufacturing
Formulation, filling, inspection and documentation handled in our own plant before every batch is packed.
Our Manufacturing Capabilities
With over 15 years of experience in disinfection and hygiene chemistry, GreenServe operates a modern 45,000 m² production facility with more than 300 skilled workers and a monthly capacity of 150,000 bottles and containers of finished disinfectant.
Production Lines
Water purification and electrolysis: in-house generation of hypochlorous acid and purified water with online free-chlorine and pH monitoring.
Liquid blending: automated dilution, mixing and filtration lines for alcohol, iodine, sodium hypochlorite and quaternary ammonium products with 100% concentration verification.
Filling and packing: bottle, pouch and bulk IBC filling lines with validated fill volumes, torque control and leak inspection.
Labelling and coding: automatic labelling with batch number and expiry coding for full traceability.
Quality Control
Our ISO 9001 quality system covers incoming material inspection, in-process checks and pre-shipment batch release. Every batch is tested for active content, pH value, appearance and microbial efficacy before packing, and retained samples undergo stability testing in our laboratory.
R&D and Customization
Our engineering and formulation team develops new chemistries every year and supports OEM/ODM projects from formulation to mass production, including custom active content, fragrances, bottle shapes, closures and packaging designed for your market.
We welcome factory audits and video inspections. Contact us to schedule a visit or request our latest capability report.
What happens before an order leaves
Pre-delivery inspection
Every batch is checked for active ingredient concentration, pH and sterility before release.
Load run-in
Units are run under load before release, so early faults show up in the workshop and not on site.
Packing
Protective wrapping, rust prevention, corner protection and crating prepared for the shipping route.
Documentation
Data sheet, dilution notes and safety sheet packed with the shipment.
Three lines, one batch
Mixing and blending
Active ingredient dispensing, mixing, blending and in-process concentration checks.
Filling and capping
Mixing, blending and filling lines, capping, labelling and the final packing of the complete batch.
Quality control
Batch release testing, sterility checks, final inspection, packing and labelling.
Checks before packing
- Concentration and efficacy Active ingredient concentration and efficacy verified against the specification
- Filling and controls Fill accuracy, closure integrity and line response checked batch by batch
- Microbial safety Bioburden and sterility checks suited to the product class
- Marking and documents Rating plate data, manuals and certificates confirmed against the order
Want the batch record for a specific formulation?
Send the formulation and the destination market and we reply with the current specification and lead time.