Inside the build

Manufacturing

Assembly, inspection and documentation handled in our own bays before every unit is packed.

Our build work happens in dedicated bays rather than a single line, so each stage keeps its own checks. Frame and fork assembly, drive and control fitting, then function testing and load run-in all take place before a unit is cleared for packing.

We work to the specification on the order. Rated load, lift height, fork length, wheel type and power source are confirmed against the drawing, and any private-label or engineered-to-order detail is recorded so repeat orders match the first one.

Inspection is part of the build, not a step at the end. Pre-delivery checks, load run-in and packing records are kept per order, and we can send the current inspection sheet for a specific unit on request.

What happens before an order leaves

Pre-delivery inspection

Every unit is checked for function, drive or hydraulics, brakes and controls before release.

Load run-in

Units are run under load before release, so early faults show up in the workshop and not on site.

Packing

Protective wrapping, rust prevention, corner protection and crating prepared for the shipping route.

Documentation

Load table, installation notes and spare-part list packed with the shipment.

Build bays

Three bays, one order

01

Frame and fork bay

Frame fabrication, fork and mast assembly, wheel, castor and hydraulic fitting.

02

Drive and control bay

Motors or hand pumps, controllers, batteries and the final assembly of the complete unit.

03

Test bay

Function testing, load run-in, final inspection, packing and labelling.

Checks before packing

  • Load and stability Rated load, stability and brake performance verified against the order
  • Hydraulics and controls Hydraulic integrity, seals and control response checked unit by unit
  • Surface protection Paint, coating and rust-preventive treatment suited to the destination climate
  • Marking and documents Rating plate data, manuals and certificates confirmed against the order

Want the inspection record for a specific unit?

Send the unit and the destination market and we reply with the current specification and lead time.

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